“one-pot” glue help address the massive e-waste problem

Reversible glue technology goes electric

A collaboration between electrical and chemical engineers at Newcastle University is responsible for a reversible glue that can change how we recycle electronic waste.

The team has already demonstrated reversible adhesive technology with wide applicability in general packaging applications, but this new glue is electrically conductive. This means that it can join electronic components, just like solder does. Unlike solder, however, a simple wash with a green solvent like acetone, or using an alkaline solution, will allow the components to be separated for reuse or recycling.

This is a “one-pot” glue and is water-based, so it does not emit organic solvent vapours and does not require a hardener, unlike some glues. It is also as strong as other water-based glues. The glue is made in the same way as a paint, but silver particles are added rather than pigments, and this gives the formulation its electrical properties. Other conducting glues exist, and many of these also include silver for optimal conductivity, but none can easily be debonded.

Electronic waste (e-waste) is a massive problem with 62 billion kilos produced globally (similar to the weight of a million semi-detached houses), and less than a quarter of this is recycled. Much of this electronic waste contains critical minerals that are mined in only very few locations, some of which are politically unstable. The glue will help address the e-waste problem.

The glue is based on current industrial manufacturing processes – those for making a paint – and is developed from cheap materials so it can be scaled up easily. It is water-based and so it does not have the volatile organic solvents used in many commercial glues, but unlike other water-based adhesives, exposure to humid environments does not cause bond failure.

The glue works very well on metal surfaces, but it also sticks to other surfaces too, such as plastics and printed circuit boards.

Published in the journal, Advanced Electronic Materials, the work was funded by the Engineering and Physical Sciences Research Council (EPSRC) and the Royal Commission for Jubail and Yanbu of the Kingdom of Saudi Arabia, which provided a PhD scholarship for the first author of the paper, Bassam Aljohani.

Bassam, a PhD student at the School of Engineering, said: “Electrically conductive adhesives have been around for a long time, and making them reversible provides the solution to a very real problem that urgently needs addressing.”

The lead investigator on the project, Mark Geoghegan, who is Roland Cookson Professor of Engineering Materials, added: “One of the reasons that conducting glues are rarely used is because silver is expensive and toxic in the environment. Being reversible, our glue means that the silver can be recovered and reused, which is important to keep costs down and the environment clean.”

Professor Volker Pickert, who is Professor of Power Electronics and co-investigator on the project, pointed out: “Solder has the best conductivity, but the best formulations contain lead and now companies need to ask themselves whether the conductivity outweighs environmental considerations. In some cases, it will, but there is an opportunity here to revisit how we join electrical components.”

Dr Ama Asiedu-Asante, who is a researcher in Professor Pickert’s group and a co-author of the work said: “It’s not just about solder. The electronics industry relies on permanent joining methods, including screws, which can make automated recycling more difficult. There is now increasing recognition that water-based formulations can support more sustainable electronics, and this work demonstrates how they can deliver both performance and reversibility.”

Dr Adriana Sierra-Romero, co-author of this publication, stated: “Alongside the article, the publication of our patent highlights the broader potential of this technology to enable more sustainable, repairable, and reusable electronic systems.”

Professor Katarina Novakovic, co-author on the paper and a project co-investigator commented: “As international policy focus shifts away from sustainability, we remain committed to advancing critical solutions for the unsustainable use of resources.”

 

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How to detect nanoplastics present in air

Large pieces of plastic can break down into nanosized particles that often find their way into the soil and water. Perhaps less well known is that they can also float in the air. It’s unclear how nanoplastics impact human health, but animal studies suggest they’re potentially harmful. As a step toward better understanding the prevalence of airborne nanoplastics, researchers have developed a sensor that detects these particles and determines the types, amounts and sizes of the plastics using colorful carbon dot films.

The researchers will present their results today at the fall meeting of the American Chemical Society (ACS). ACS Fall 2022 is a hybrid meeting being held virtually and in-person Aug. 21–25, with on-demand access available Aug. 26–Sept. 9. The meeting features nearly 11,000 presentations on a wide range of science topics.

“Nanoplastics are a major concern if they’re in the air that you breathe, getting into your lungs and potentially causing health problems,” says Raz Jelinek, Ph.D., the project’s principal investigator. “A simple, inexpensive detector like ours could have huge implications, and someday alert people to the presence of nanoplastics in the air, allowing them to take action.”

Of the many well-documented risks of dirty air, one potential danger is lesser known: chronic kidney disease. Learn about new research and how to protect yourself. CREDIT: Michigan Medicine

Millions of tons of plastic are produced and thrown away each year. Some plastic materials slowly erode while they’re being used or after being disposed of, polluting the surrounding environment with micro- and nanosized particles. Nanoplastics are so small — generally less than 1-µm wide — and light that they can even float in the air, where people can then unknowingly breathe them in. Animal studies suggest that ingesting and inhaling these nanoparticles may have damaging effects. Therefore, it could be helpful to know the levels of airborne nanoplastic pollution in the environment.

Previously, Jelinek’s research team at Ben-Gurion University of the Negev developed an electronic nose or “e-nose” for monitoring the presence of bacteria by adsorbing and sensing the unique combination of gas vapor molecules that they release. The researchers wanted to see if this same carbon-dot-based technology could be adapted to create a sensitive nanoplastic sensor for continuous environmental monitoring.

Carbon dots are formed when a starting material that contains lots of carbon, such as sugar or other organic matter, is heated at a moderate temperature for several hours, says Jelinek. This process can even be done using a conventional microwave. During heating, the carbon-containing material develops into colorful, and often fluorescent, nanometer-size particles called “carbon dots.” And by changing the starting material, the carbon dots can have different surface properties that can attract various molecules.

To create the bacterial e-nose, the team spread thin layers of different carbon dots onto tiny electrodes, each the size of a fingernail. They used interdigitated electrodes, which have two sides with interspersed comb-like structures. Between the two sides, an electric field develops, and the stored charge is called capacitance. “When something happens to the carbon dots — either they adsorb gas molecules or nanoplastic pieces — then there is a change of capacitance, which we can easily measure,” says Jelinek.

Then the researchers tested a proof-of-concept sensor for nanoplastics in the air, choosing carbon dots that would adsorb common types of plastic — polystyrene, polypropylene and poly(methyl methacrylate). In experiments, nanoscale plastic particles were aerosolized, making them float in the air. And when electrodes coated with carbon-dot films were exposed to the airborne nanoplastics, the team observed signals that were different for each type of material, says Jelinek. Because the number of nanoplastics in the air affects the intensity of the signal generated, Jelinek adds that currently, the sensor can report the amount of particles from a certain plastic type either above or below a predetermined concentration threshold. Additionally, when polystyrene particles in three sizes — 100-nm wide, 200-nm wide and 300-nm wide — were aerosolized, the sensor’s signal intensity was directly related to the particles’ size.

The team’s next step is to see if their system can distinguish the types of plastic in mixtures of nanoparticles. Just as the combination of carbon dot films in the bacterial e-nose distinguished between gases with differing polarities, Jelinek says it’s likely that they could tweak the nanoplastic sensor to differentiate between additional types and sizes of nanoplastics. The capability to detect different plastics based on their surface properties would make nanoplastic sensors useful for tracking these particles in schools, office buildings, homes and outdoors, he says.